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  Wire Rope Selection  
  Technical Information  
  Detailed Wire Rope Data:  
  6x19 Class  
  6x37 IWRC and FC  
  Compac® 6  
  Python® Construct-6  
  8x19 / 8x25 / 8x36 IWRC  
  Other (Metric) Overhead Crane Rope  
  Python® Super 8C  
  Python® Super 8R and Super 8V  
  Python® Multi  
  Python® Elite  
  Python® Power-9  
  Python® Ultra  
  8x19 Spin Resistant  
  Python® UNI-4  
  19x7 Rotation Resistant  
  Python® Compac 18  
  Python® Compac 35  
  Python® Hoist  
  Python® Lift  
  Galvanized Cable (Carbon Steel)  
  Stainless Steel Wire Rope and Cable  
Fundamentals of Inspection and Handling
 
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Wire Rope Inspection
An inspection should include verification that none of these removal criteria are met by checking for such things as:
Surface wear, normal and unusual
Broken wires: Number and location
Reduction in diameter
Rope stretch (elongation)
Integrity of attachments
Evidence of abuse or contact with other objects
Heat damage
Corrosion

See table on the previous page for maximum allowable wire breaks causing discard of the rope.
 
Crown Breaks
Under normal operating conditions individual wires will break due to material FATIGUE. Such breaks are usually located at the CROWN of a strand. ALL wire rope removal criteria are based on CROWN wire breaks.

Valley Breaks
Remove the rope from service even if you find a SINGLE individual wire break which originates from inside of the rope. These so called VALLEY breaks have shown to be the cause for unexpected complete rope failures.
     
     
Inspection of Sheaves
Sheave groove matches rope Sheave groove too small Sheave groove worn out New rope will be damaged Check for worn and corrugated sheaves
     
     
Handling of Wire Rope
RIGHT WRONG
   
For a complete discussion on Handling, Installation, Inspection, and
Maintenance of Wire Rope, please ask for our separate Catalogue
     
     
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