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  Detailed PIAB Load and Force Measurement Data:  
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  Force Measurement and Load Indicators  
PIAB Switch-Head Dynamometer
     
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PIAB is an ISO 9001 Accredited Company

The Switch-Head Dynamometer provides the solution to many problems relating to tension control of conveyor belts, ski lifts, lifting gear and haulages.
 
     
Range of Application  |  Function  |  Protection against Corrosion  |  Safety  |  Method of Setting  |  Contact Function  |  Miscellaneous  |  Dimensions  |  Technical Data
     
     
RANGE OF APPLICATION

The Switch-Head Dynamometer is an electro-mechanical instrument for measuring tractive force and operating control circuits. It is suitable for use in tension control of belt conveyors, load control of lifts, lifting equipment, ski lifts, haulages and batch control.

     
     
     
FUNCTION

The pull rod movement (approx. 10 mm) operates the scale drum through a square thread stem. By the use of a microswitch directly influenced by the pull rod, the dynamometer gives an electrical switching function at a previously set value.

The power absorbing element consists of an arrangement of specially made Belleville type spring washers of a spring steel alloy, so designed as to be entirely free from wear. The arrangement also ensures that the spring washers cannot be overloaded.

Dynamometers up to 3000 kg capacity can be equipped with 1-3 switch functions. Sizes above 5000 kg and larger are available with 1-5 switch functions. The electrical connections are made in the terminal box to a numbered connection block.

     
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PROTECTION AGAINST CORROSION

The instruments are fully pressure tight and each instrument is pressure tested. No leakage is permitted. The external surfaces are zinc plated with clear chromate passivation. If the instruments are to be used in a very corrosive atmosphere, they can be polyester lacquered.

     
     
     
SAFETY

Safety factor 5:1. (Guaranteed to withstand a load of 5 times full scale reading before rupture.)

The instruments may be overloaded by 100% without impairing the accuracy. The sizes 500-25000 kg have drop-forged steel brackets (SS 2174), giving a guaranteed impact resistance to -20ºC.

The O-ring of the pull rod is protected by a neoprene rubber membrane. On instantaneous unloading, e.g., breaking test, the return movement of the pull rod is retarded by a specially designed spring washer (shock resisting disc spring).

     
     
     
METHOD OF SETTING

  1. Loosen the two Allen screws on the microswitch slide. (N.B.) Do not remove them completely!)
  2. Connect a suitable instrument to the respective terminals in the terminal box that will indicate when the circuit has been closed or broken.
  3. Apply a load to the dynamometer until the scale drum indicates the value required.
  4. Move the microswitch slide downwards to its lowest position and then upwards until the indicating instrument shows a circuit change.
  5. Retighten the Allen screws firmly and slacken off the load. Screws not properly tightened may allow moisture to leak inside and cause corrosion.
  6. Reapply the load and check that the switch setting has not been disturbed when retightening the Allen screws.
  7. Repeat for each switch.
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CONTACT FUNCTION

The contact function is an electrical switching arrangement with a microswitch that may make or break circuits at set load values on the dynamometer. The Switch-Head Dynamometer with one or two microswitches is available with alternative contact function for each microswitch.

When three, four or five microswitches are used, only one breaking contact function for each microswitch is used as standard. If other contact functions are required, details must be given when ordering.

When the Dynamometer is used in devices where the safety is of utmost importance, breaking function should always be used.

The microswitch has self-cleaning, gold-plated silver contacts, which makes it suitable for low power (below 10 V and/or 60 mA). The switch value can be changed at any time, see "Method of Setting" above.

     
     
     
MISCELLANEOUS

Scale: White-lacquered with black graduation.

The dynamometer can be graduated in kg, N, lb. etc.

The electrical connections are made in the terminal box to a numbered connection block. (Is also available on the inside of the terminal box.)

All instruments are delivered without storage case.

The dynamometers are equipped with brass shields.

Please Note: The Craneweigher is also available with switch-head.

     
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Type Cap.
kg
No.
M-s*
Graduation Dead
Wt.
kg
Measurements in mm
kg mm A B C D E F G H I JxK N

MA
MB
M
O

0-500
0-1000
0-2000
0-3000
1-3
1-3
1-3
1-3
10
20
25
50
3.8
3.8
2.3
2.5
11.5 495 427 334 454 34 48 25 92 93 26x20 129
Q 0-5000 1-5 50 2.5 21 523 439 339 45 42 55 30 125 40 26x20 145
S 0-10000 1-5 100 3.5 34 573 463 338 60 55 65 45 452 56 26x20 118
U
G
0-20000
0-25000
1-5
1-5
200 4.2 95 767
700
597
600
392
395
102 85 103 70 245 81 65X23 156
159
E 0-50000 1-5 250 3.7 134 933 733 789 123 100 121 95 245 115 65X23 176
     
*Number of Microswitches
     
     
     
TECHNICAL DATA

  Accuracy, Dynamometer   ± 0.6% of max. capacity
  Accuracy, Switch Value   ±1.5% of max. capacity
  Temperature Range   -20°C to +60°C
  Protection Class   IP 67
  Rec. Max. Contact Load   250 V AC, 500 VA, 3A
  Service Life   Longer than 20 x 106 cycles
     
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