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  Detailed PIAB Load and Force Measurement Data:  
  Crane and Hoist Overload Protection  
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Electronic Units for Overload Guards
     
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Electronic Units for Overload Guards process the signal from different types of power transducers (4-20 mA or 0-2 mV/V). Output functions are available, as potential free contacts and output signals for load indication.  
     
Range of Application  |  Function  |  Safety  |  Types  |  Electronic Units for Overload Guards & Transducers  |  Technical Data
     
     
RANGE OF APPLICATION

The Electronic Units are mainly used together with transducers in order to protect lifting devices against overload, but can also be used in other applications, i.e., load indication, speed control, etc.

     
     
     
FUNCTION

The signal from the transducer is processed by the printed circuit board of the electronic unit. The electronics have normally one PCB per hoist and one or more PCB's for summation. Each PCB has three switch functions controlling two relays.

Relay 1 is controlled by switch limit 1 set point, and is used as a warning signal, slack line switch or when engaging the micro drive of hoists with variable speed motors.

Relay 2 has two switch functions, 2A and 2B set points (delayed overload and instantaneous overload respectively) which controls the hoisting movement.

Switch limit 2A has a 0.5 sec delay before operating to allow for acceleration forces, whilst switch limit 2B = 2A + (0-25% x 2A) operates immediately in the event of a definite overload.

The PCB's have outputs for load indication instruments.

     
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SAFETY

The Electronic Units are self-checking. Malfunction of the transducer amplifier or cable will indicate overload.

     
     
     
TYPES

The Electronic Units are divided into two groups according to type of transducer used:

1. Transducers with amplifers giving an output signal of 4-20 mA. The current signal is resistant to interference and is therefore suited for long distances between the electronic unit and the transducer, and where noise interference is likely from high voltage sources.

2. Transducers giving a stablized signal of 0-approx. 5.5 mV/V. These transducers are suited for short distances between the electronic unit and the transducer and where less interference is likely. Please note that the stabilized signal at nominal capacity can vary from 0.6 mV/V to more than 2 mV/V.

For protection of individual hoists, electronic units of the types 9:100, 8:300 or 8:400 are recommended.

On cranes with more than one hoist and where the max. allowed load is less than the sum of the individual hoists, electronic units of the types 8:310 and 8:410 are used.

     
     
     
ELECTRONIC UNTIS FOR OVERLOAD GUARDS & TRANSDUCERS

Electronic units are made for industrial use and can serve one or more transducers with individual and total surveillance, self-checking electronics with simple simulation of switch values and signal output for load indication.

     
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TECHNICAL DATA

  Transducer Input   9:100, 8:400, 8:4100 - 0-approx. 1.5 mV/V
8:300, 8:310 - 4-20 mA
  Operating Voltage   9:100 - 110/230 VAC
8:400, 8:410, 8:300, 8:310 - 110-240 VAC
  Output for Load Indication   0-10 VDC (-0.5 to +13.3 VDC)
  Working Temperature   -4°F to +158°F (-20°C to +70°C)
  International Protection Specification Class   IP 65
  Enclosure   9:100 - Polycarbonate
8:400, 8:410, 8:300, 8:310 - Sheetsteel, lockable
  Function Test   Test Button
  Number of Switch Limits   9:100 - 2+1 trip
8:400 - 2+1 trip/hoist
8:410 - 2+1 trip/hoist +3 for summation
8:300 - 2+1 trip/hoist
8:310 - 2+1 trip/hoist +3 for summation
  Setting: Switch Limit 1   -5 to 133% of max. load of the hoist
  Setting: Switch Limit 2A   0 to 133% of max. load of the hoist
  Setting: Switch Limit 2B   0 - 25% above 2A (max. 133% of max. load)
  Breaking Capacity, Contactor   9:100 - 8:400, 8:410, 8:300, 8:310 - 20 A, 380 VAC
  Breaking Capacity, Relays   8 A, 250 VAC
  Switch-Off Delay   0.01 S or 0.5 S (1), 0.5 S (2A), 0.01 S (2B)
     
     
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